Blog Layout

The Art of Stone Milling with Minchins
Words & IMAGES Annie Studholme

Launching a new business in the middle of a global pandemic might not make good business sense to some. But for Marty and Georgina Skurr it was just the incentive they needed to launch their own on-farm flour mill, Minchins Milling.


The Skurr family have farmed Riverview Farm on the south bank of the Waimakariri River for close to a century. Marty, the fourth generation on the land, had always intended to go farming. After finishing school, he went to Lincoln University before spending time working locally and overseas, before returning to the farm full-time in 2013.


With the advent of irrigation through Central Plains Water (CPW) scheme, the Skurrs were able to scale up their cropping operation growing a range of crops on the 195-hectare home block. That includes ryegrass, wheat, clover, radish, hybrid carrot seed, as well as process peas, which they run in tandem with around 2,500 store lambs.



Each year Marty was putting in between 40–60 hectares of wheat. About five years ago a chance meeting with internationally renowned baker Dan Cruden, of The Real Bread Project fame, got him thinking. At the time Dan was working as the head baker for Amano in Auckland’s Britomart complex, one of the few bakeries in the country to have its own on-site flour mill. They kept in touch.


A family is posing for a picture with a dalmatian dog.
A bag of flour with a measuring spoon in it


‘I was looking for a way to add value and was keen to try some alternative crops. I wanted that connection to the consumer,’ Marty explains. ‘When you grow something like milling wheat, it’s harvested, put into a truck, then on-sold and disappears, so it could end up in someone’s flour in bread in Christchurch or somewhere overseas, we don’t know. There are so many rules and regulations placed on farmers these days that I wanted something that I could turn into a positive, showing people why we do things on farm, so they have a better understanding of where their food comes from.’


Initially he tried growing spelt, an ancient grain that’s closely related to wheat that’s been cultivated since 5000 BC, but he didn’t get the best yields. ‘With our farming system it was a lot of work. It ended up being cost-prohibitive for people to buy it.’

So, Marty went back to the drawing board. After much deliberation, he decided the future was in milling.
By this stage, Dan had gone out on his own and established The Real Bread Project in Helensville. He was keen to keep using stoneground flour, so they joined forces, with Marty importing two stone mills from Austria. Dan entered an agreement to use Marty’s grain, and also trained him how to use the mill.


Their original plan was to import about a dozen mills and put them in small to medium bakeries and have a grain agreement back to Riverview Farm, but a few issues with the mill in Auckland highlighted a number of flaws in their plan. ‘I realised it was probably easier to do it at home with a lot more control of the whole process,’ says Marty.


Getting the flour mill running was a major undertaking in itself. In the end, he says the most cost-effective way for them to get a food-grade building was to re-fit a brand new shipping container in the corner of an existing shed. With the mill installed, it was just a case of finding time to launch the new business, and with the birth of their third child, Phoebe, last December and a busy farm to run, time started ticking by.


But as the nation scrambled to buy flour when New Zealand was plunged into lockdown due to COVID-19, Marty knew it was now or never. During the COVID-19 lockdown Google reported a tenfold increase in online searches for ‘flour’, while store shelves sat empty.

‘Lockdown was the kick in the pants we needed to get it up and running,’ he says. ‘We thought crikey, we have to do something. We always had a website, but it gave us the impetus to start pushing the online site. Luckily we had a friend that could do the work.’ And within days, Minchins Milling was selling its products to people.


Marty says stone milling is nothing new. It dates back to Egyptian times. Modern stone mills don’t differ too much from their ancient predecessors. The only real difference is that today’s stones are made from a finely-engineered composite material which requires less maintenance and its motion is electricity-driven rather than by water, wind or animal power.


What sets Minchins Milling’s stoneground flour apart from conventional flour is its high extraction rate. Stone milling is a slow gentle process which allows them to keep more of the wheat’s key nutrients in the flour, he explains.


‘It’s quite different to bake with as it’s not as refined. I haven’t had it tested but theoretically it will have more nutritional value in it because it contains more [wheat]germ, endosperm and bran, and is higher in natural fats and oils. It means the consumer is getting all the benefits of the other portions of grain which are usually taken out, while retaining its depth of flavour.’



Marty has the benefit of being on hand for every part of the process from cultivating to seeding, growing and harvesting, and finally milling. He knows exactly what goes into every single bag of flour that leaves the mill.


While Riverview Farm is run as a traditional cropping farm, he is always looking to improve soil health, minimise chemical inputs and increase sustainability. They aim to keep 12 months of grain on hand to safeguard their product in case of an adverse weather event.

Marty says their wheat quality is almost like a time capsule of what has happened in the paddock for that growing season. ‘The 2018/19 season produced some very strong high protein grain due to a very hot and dry spring and summer. Fast-forward 12 months and we had a long cold spring and summer which led to high yields but lower protein content.’


Their flour can also be slightly dryer than standard flour as unless it requires drying, it is exactly what comes off the harvester, whereas conventional flour has to be less than 15 per cent moisture. There will also be seasonal differences, he says. ‘It may perform differently with each season, but I can let people know that. That’s the beauty of having a single origin. I know exactly which paddock it’s come out of and I am in direct contact with our consumers.’


A large pipe is pouring dirt into a field
A man is standing in front of a wooden mill

Minchins Milling currently has two milling varieties in the mill – high grade and spray-free all-purpose flour. The spray-free crop only had a pre-emergent herbicide spray applied.


The ‘Osttiroler’ mill that Marty is using was built by a family company which has been in the business for 80 years. It looks more like a piece of art than a flour mill. It has the capacity to handle 35–40 kg an hour for optimum flour quality.

He says the trick has been feeding the wheat slowly to get the right consistency. If you try to push it through too quickly, the quality suffers. But perfecting the process has all taken time. ‘There’s nothing glamorous about it. Everything is manual and it’s very labour intensive.’


Marty admits the whole exercise has been a huge learning curve. ‘The rest of the farm hasn’t had as much attention over the past 12 months as it should have. At the moment it’s terribly inefficient, but it’s a great way to test the waters before we look to ramp up without having to invest heavily.’


Marty has spent some time meeting and developing a community of local wholesalers, bakers and end-users across the country. But really it has come down to word of mouth and social media. He credits Dan Cruden for really putting them on the map. Dan makes all his products at The Real Bread Project of stoneground flour using their wheat, and also supplies other bakeries. ‘We’ve had some wonderful feedback from people using the product. It’s so rewarding when you get an email from someone saying how much they love it. That’s what keeps you going. Going forward it’s looking really exciting.’


Marty’s original goal was to add value to his milling wheat, putting 500 tonnes of grain through a mill annually. To make it worthwhile they’d need to do at least 10 tonnes a week. But given its early success, he’s already got his eyes on a bigger mill.


Recent stories

A cookbook is sitting on top of a wooden stand on a kitchen counter.
By Klaudia Krupa May 22, 2024
With its sliding base, this stand can snugly hold any recipe card, tablet or cookbook – no matter how chunky or slim. Choose your favourite colours to ensure it is the perfect match for your kitchen or as a great gift idea. Plus, when it’s not in use, you can easily store both parts flat! What you need: 1 x 300 x 230 mm sheet of pine board, 18 mm thick (backboard) 1 x 300 x 150 mm sheet of pine board, 18 mm thick (baseboard) 1 x 120 mm pine dowel, 12 mm thick 2 x 40 mm pine dowels, 8 mm thick Drill and drill bits Drop saw Drop sheet Jigsaw or reciprocating saw Measuring tape Paintbrush and mini roller Resene testpots – we used Resene Gold Dust and Resene Apache Resene Lustacryl semi-gloss waterborne enamel paint, tinted to your choice of colour – we used Resene Bokara Grey Resene Quick Dry waterborne primer Ruler Sandpaper Wood glue Step 1: Cut your wood to the sizes listed above. Step 2: Measure and mark out a 155 x 25 mm slot, positioned 40 mm up from the base of the backboard, as shown. Step 3: Drill a hole in each corner of the marked slot to give your saw a starting point. Then, use either a jigsaw or reciprocating saw to carefully cut out the slot. Step 4: Smooth out any rough edges with sandpaper. Step 5: To make the handle, drill two 8 mm holes in the 12 mm dowel. Each hole should be drilled three quarters of the way through the dowel, centred and positioned 20 mm from each end. Begin by drilling small pilot holes to guide the larger drill bit.
A dog is laying on a dog bed in a living room next to a couch.
By Nathan Miglani May 22, 2024
We are on the cusp of a once-in-a-decade influx of properties on the market. Nathan Miglani, Director of NZ Mortgages, explains. As we have discussed, in the aftermath of the election we saw immediate momentum in the market. Since March we have seen this start to drop as the reality of interest rates remaining high dampened buyers’ appetite. Petrol prices are high, the cost of living continues to increase and while the OCR is holding, and forecasted to hold for the next few months, people are hurting, which in turn sees the property market slow. But there is hope on the horizon – we are predicting that by September/October we will start to see interest rates slowly start to come down, but do not expect them to drop as quickly as they rose. We are seeing some banks offer as low as 5.99 per cent on a three-year loan, and while this might sound good now, my advice is still to only fix for a short term to avoid costly break fees. The most active market we are seeing right now is in the $800,000 – $1.3 million range with lots of buying and selling happening. This is set to ramp up come 1 July with the changes to the bright-line property rule when it comes to being taxed on capital gain – dropping from 10 years (or five years for a new build) to two. For many it will seem too good to be true, but it is! This is set to put in motion a once-in-a-decade influx of properties to the market from Mum-and-Dad investors who are currently hurting with the high interest rates, creating massive opportunity for both first home buyers and first-time investors. Other sectors of the market continue to feel the pinch and as an advocate and passionate developer it was important to me to be able to assist the construction sector, which sees the launch of our construction division, Construction Loans. This is for those who have decided to build their first home, right up to those developing a subdivision. It is about helping everyone achieve their goals – which underpins everything we do. For this sector, it is about ensuring that the finances are in order before it is too late. Arranging finance for building a property is different from securing finance on an existing home, and it is critical to consider the best way to structure repayments on the section and the build while maintaining lifestyle.  It is about empowering builders, developers and everyone to make informed decisions that work for their unique situations. There is no one size fits all, which is why it is imperative that you seek professional advice before it’s too late. We are here to help you avoid pitfalls.
A group of young boys are playing soccer on a field.
By Dr Cheryl Doig May 22, 2024
Dr Cheryl Doig explores why a holistic approach, when it comes to educating, parenting and governing should be considered. It’s a complex world that our young people are growing up in. Societal change, the impact of social media and technology are colliding with climate change, misinformation, disinformation, and warfare. Trust in governments has deteriorated and the world is more polarised. It’s no wonder wellbeing and happiness are such a focus in our schools, our homes and our businesses. The recent results from the 2024 Global Happiness Index showed that happiness in Aotearoa New Zealand has fallen significantly for all age groups, but by twice as much for the young as for the old. In 2021–2023, our young people were the least happy age group. Females under 30 have one-third more negative emotions than males. Our young people are not thriving. Contrast this with 2006–2010 results, when the young were happier than those in the midlife groups, and about as happy as those aged 60 and over. The Anxious Generation: How the Great Rewiring of Childhood is Causing an Epidemic of Mental Illness by Jonathan Haidt provides some insight into what might be happening here. Haidt refers to our young people as ‘the anxious generation’ and outlines the following as contributing factors: Technology – constant connectedness and the facade of always appearing happy and successful on social media. The cult of safety – overprotective parents and risk aversion – not developing resilience nor the ability to cope with challenges. The loss of play – the decline of unstructured play and outdoor exploration, critical factors for social, emotional and cognitive development. The pressure to succeed – intense academic and extracurricular expectations. The loneliness epidemic – social isolation is more prevalent even though our children appear more ‘connected’. These are deep social issues that have no simple solution. What is needed is an holistic approach to parenting, educating and governing. A focus on literacy, numeracy and sciences alone is not going to lead to a wellbeing economy. Supportive relationships and acceptance of diversity matter more than ever. Creative and critical thinking, play and physical exercise cannot be forgotten. Futures thinking is one way of developing resilience, risk taking and autonomy, as it explores alternative world views and encourages anticipating a range of scenarios. Many of our teachers know this but struggle with the ever-changing pendulum swings of successive governments. They’re exhausted and not so happy in their work. Schools need that sense of community support. We are overdue for a bipartisan collective vision for education in order to create a future where our young people thrive, are hopeful and happy. It’s not all doom and gloom. We can make a positive difference! As parents, whānau and communities, my challenge to you is to consider one item from the bullet point list above. Lean into it and give your children a bit of space to be children and have joy in their lives. Don’t crowd them, cosset them and control them so much. Walk alongside and guide them. Let them learn from failure with you as their coach. Celebrate successes.
Share by: